AddressUnits 705-706, 7/F Hewlett Centre, 54 Hoi Yuen Road, Kwun Tong, Kowloon, Hong Kong.
Call us(852) 2915-7777
Fax(852) 2915-0008
Write us[email protected]
Ventilators
We produce ventilator machined parts for the medical industry through a combination of technology and in-house engineering and manufacturing expertise.
Machined parts for Ventilator and Respirator
Boly plays a vital role in the medical industry by manufacturing components that are essential for various medical devices. In fact, more than 50% of our production is dedicated to parts used in ventilators and anesthetic delivery systems, some of which can be retrofitted to serve as ventilators. Amidst the ongoing coronavirus pandemic, we have taken on the responsibility of producing approximately 30 different parts specifically designed for breathing devices. These components are relatively small in size but require tight tolerances and adhere to precise cleaning specifications to ensure the utmost safety and functionality.
While stainless steel and aluminum are the primary materials used for ventilator components, our expertise extends to working with a variety of other materials. This includes nickel alloy, copper, and specific types of plastic. By leveraging our knowledge and capabilities in material selection, we can tailor our manufacturing processes to meet the unique requirements of each medical device, ensuring optimal performance, durability, and compliance with industry standards.
Focus on industry standard
The ventilator industry demands products that meet exact specifications and the highest standards for reliability and quality. Through a combination of technology and in-house engineering and manufacturing expertise, we are able to design, manufacture, and deliver the highest quality products and sub-assemblies in the industry. To meet the rigorous demands of the medical industry, we utilize a range of advanced machinery including twin-spindle lathes and Swiss-type lathes. These cutting-edge machines enable us to achieve the necessary precision and quality required for medical components. Our ISO 9001:2015 quality systems and extensive knowledge of materials source requirements make Boly fully compatible with ventilator industry expectations.
We recognize the critical importance of providing reliable and high-quality components for the medical industry, especially during times of heightened demand. Our commitment to precision manufacturing, stringent quality control, and adherence to cleaning specifications allows us to contribute to the production of safe and effective medical devices.
High-Quality Custom Ventilator & Respirator Parts
We supply the Ventilator & Respirator Industry with superior mechanical components and assemblies to match the reliability and performance of your Ventilator & Respirator products. We create value-added solutions for our Ventilator & Respirator Industry customers through collaborative relationships, engineering expertise, and innovation. Here is some key applications example:
Components for applications in the Ventilator & Respirator field:
Housing
Valves
Switches
Sleeves
Adapters
Reducers
Cylinders
Control knobs
Pressure regulators
Pressure sensor components
Airflow sensor components
Exhalation sensor components
Once a product design is finalized, you can count on Boly 50+ years of machining experience to consistently produce the highest quality respirator components.
Typical precision machining Ventilator components
Machining capabilities for Ventilator industry components
Boly is a custom manufacturing supplier that has 20+ years of experience in providing components used in medical devices. Our CNC machining and swiss turning capabilities are utilized to supply OEM customers with custom parts used in mechanical ventilators, portable respiratory equipment and specialty medical devices.
Precision machining methods at Boly offer a wealth of advantages for ventilator customers who desire parts that have high requirements for close tolerance and surface finish. We have a full range of precision machining process capabilities, including CNC turning, vertical/horizontal milling, grinding, and many secondary operations. When a customer requires high quality ventilator components and competitive prices, our precision machining methods offer impeccable results.
Precision machining methods at Boly offer a wealth of advantages for ventilator customers who desire parts that have high requirements for close tolerance and surface finish. We have a full range of precision machining process capabilities, including CNC turning, vertical/horizontal milling, grinding, and many secondary operations. When a customer requires high quality ventilator components and competitive prices, our precision machining methods offer impeccable results.
Our great support for Ventilator components
Automated CNC Machining
Leverage high-speed 3-axis and 5-axis machining processes as well as turning with live tooling for increasingly complex metal and plastic components.
Tools and Fixtures
Get durable, production-grade tools, fixtures, and other aids within days so development and workflow remain forward moving.
Quality Certifications and Traceability
Take advantage of our ISO9001 certified machining for high-requirement parts. Material lot traceability is also available on projects that qualify.
Materials
Choose from machined metals like stainless steel, aluminium, nickel steel alloys like Inconel and Hastelloy, and copper.
More on our CapabilitiesReliable Manufacturing Service
Boly offers Ventilator component manufacturing with the latest equipment.
We perform prototyping services, production manufacturing, and secondary processes in-house.
We perform prototyping services, production manufacturing, and secondary processes in-house.
Material selectionWhat Specialty Materials Work Best for Ventilator Components?
- Stainless Steel and Specialty Steel
- Aluminum Alloys
- Nickel and High Temperature Alloys
- Copper Alloys
Stainless Steel and Specialty Steel
Stainless steel for ventilators is the most preferred material of construction. Stainless steel has many unique properties, such as corrosion resistance, heat and fire resistance, and high levels of hygiene. Ventilators should be able to endure extensive wear and tear, resist contamination, and should hold up under different cleaning methods, such as chemical washes or UV.
Below are some of the grades in stock:
AISI 303
AISI 304
AISI 316
AISI 630
AISI 17-4PH
Aluminum Alloys
There is a great deal of aluminum alloys in the ventilator and respirators. Most aluminum alloys offer high weight to strength ratios, corrosion resistance, formability, and favorable pricing.
Below are some of the grades in stock:
Aluminum 2011
Aluminum 4032
Aluminum 6061
Aluminum 6063
Aluminum 7075-T7651
Nickel and High Temperature Alloys
In ventilator and respiratory applications, nickel steel alloys are extremely popular. This demand is due to its increased hardness, tensile strength, and elastic limit, all without reduced ductility. You find nickel alloys in different ventilator products including, housing, shaft, sensor port etc. The nickel-based super alloys Inconel and Hastelloy are also used extensively.
Below are some of the grades in stock:
Nickel-Chromium Alloys – Inconel®
Inconel 600
Inconel 617
Inconel 625
Inconel 718
Nickel-Molybdenum-Chromium Alloys – Hastelloy®
Hastelloy C276
Copper Alloys
With copper’s outstanding conductivity, it is the metal of choice for wiring in most ventilator electrical systems. It is also widely used for precision bearings, bushings, tube fittings, gears and pumps.
Below are some of the grades in stock:
Copper C3600
Copper C3602
Copper C3604
Copper C4926 (Lead Free)
Stainless Steel
Turned Parts
Carbon Steel
Turned Parts
Aluminum
Turned Parts
Copper & Brass
Turned Parts
We’re Your Ventilator Manufacturing Partner
Designing and manufacturing ventilators imposes great responsibility upon you as the manufacturer. To treat patients safely, your ventilators must meet the highest medical requirements in terms of functionality, reliability and process stability. We support you in designing your ventilators using our machining capacities. If you require precision components for medical devices, including ventilators and anesthetic delivery systems, we are here to assist you. Please reach out to us, and our experienced team will collaborate with you to deliver custom solutions that meet your specific needs, ensuring the well-being of patients and healthcare professionals alike.
Our goal is to offer broad capabilities, competitive pricing, exceptional quality and outstanding service to each and every customer.
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