Boly is a trusted provider of metal machining and CNC services dedicated to supporting manufacturers in the EV battery and electric car industries. Our expertise lies in supplying connectors and terminals for ultracapacitor modules ranging from 16 to 240 Volts. These modules offer a wide selection to our customers, allowing them to fulfill their specific energy storage and power delivery requirements. We understand the evolving needs of the EV industry and strive to meet them by offering comprehensive services that cover turning, milling, and sub-assembly of components and housings. Whether it’s prototyping, production, assembly, or component manufacturing, we are fully equipped to meet the diverse demands of this dynamic industry.
When it comes to electric car components, aluminum is the most commonly used material due to its lightweight and durable properties. However, we also work with a range of other materials such as stainless steel, nickel alloy, copper, and specific types of plastic. This versatility in material selection enables us to provide our customers with a broad range of options to meet their specific design and performance requirements.
The electric car industry demands products that meet exact specifications and the highest standards for reliability and quality. Through a combination of technology and in-house engineering and manufacturing expertise, we are able to design, manufacture, and deliver the highest quality products and sub-assemblies in the industry. Our ISO 9001:2015 quality systems and extensive knowledge of materials source requirements make Boly fully compatible with electric car industry expectations. Our machining processes and equipment ensure quality, control, and performance for the most demanding jobs, including lightweight, high-temperature, low-temperature, and high-corrosion applications.
We are committed to partnering with manufacturers in the EV industry, offering them reliable and high-quality metal machining services. Our focus on precision, quality, and customer satisfaction allows us to support the advancement of electric vehicles and contribute to a sustainable future.
Battery module components
Controller & inverter components
DC/AC converter components
Transmission components
Charge port components
Brake system components
Electric motors components
Thermal system components
Seating components
Body panel components
Interior assembly components
Chassis assemblies and components
Cable Mechanisms
Once a product design is finalized, you can count on Boly 50+ years of machining experience to consistently produce the highest quality electric car components.
Aluminum Alloys
There is a great deal of aluminum alloys in commercial electric vehicles, trucks, and buses. Most aluminum alloys offer high weight to strength ratios, corrosion resistance, formability, and favorable pricing.
Below are some of the grades in stock:
Aluminum 2011
Aluminum 4032
Aluminum 6061
Aluminum 6063
Aluminum 7075-T7651
Stainless Steel and Specialty Steel
Stainless steel alloys have found increasing usage in electric car components that require great strength but can handle the increased weight. The high corrosion and temperature resistances found in stainless steel make it suitable for a range of electric car parts, including actuators, fasteners, and landing gear components.
Below are some of the grades in stock:
AISI 303
AISI 304
AISI 316
AISI 630
AISI 17-4PH
Nickel and High Temperature Alloys
In electric vehicles, nickel steel alloys are extremely popular. This demand is due to its increased hardness, tensile strength, and elastic limit, all without reduced ductility. It also maintains strength at elevated temperatures as high as 1,050˚C to 1,200˚C. You find nickel alloys in different electric vehicles including, bolts, terminals, keys, clevises, etc. The nickel-based super alloys Inconel and Hastelloy are also used extensively.
Below are some of the grades in stock:
Nickel-Chromium Alloys – Inconel®
Inconel 600
Inconel 617
Inconel 625
Inconel 718
Nickel-Molybdenum-Chromium Alloys – Hastelloy®
Hastelloy C276
Copper Alloys
With copper’s outstanding conductivity, it is the metal of choice for wiring in most electric car electrical systems. It is also widely used for precision bearings, bushings, tube fittings, and gears.
Below are some of the grades in stock:
Copper C3600
Copper C3602
Copper C3604
Copper C4926 (Lead Free)